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5000kW以上立式齒輪箱模塊化快速設(shè)計系統(tǒng)研究

發(fā)布時間:2018-08-05 19:07
【摘要】:5000kW以上立式齒輪箱的設(shè)計結(jié)果要求較高的可靠性,整個過程需要反復(fù)計算和校核才能滿足設(shè)計要求。此外,齒輪箱工程圖的繪制工作量較大,當(dāng)設(shè)計參數(shù)改動時,圖紙的修改工作量很大,使得齒輪箱的設(shè)計過程變得復(fù)雜而繁瑣。企業(yè)迫切希望開發(fā)一套齒輪箱快速設(shè)計系統(tǒng),實現(xiàn)齒輪箱從方案設(shè)計到結(jié)構(gòu)設(shè)計的半自動化過程,以便減輕設(shè)計人員的工作壓力,提高齒輪箱的設(shè)計效率和產(chǎn)品質(zhì)量。本文根據(jù)企業(yè)要求,設(shè)計開發(fā)齒輪箱快速設(shè)計系統(tǒng),解決齒輪箱設(shè)計難、繪圖工作量大的問題,實現(xiàn)齒輪箱的快速設(shè)計。本文的主要工作如下: 鑒于核電齒輪箱結(jié)構(gòu)及功能的復(fù)雜性和特殊性,其方案設(shè)計過程中引入公理化設(shè)計方法,研究公理化設(shè)計方法在齒輪箱方案設(shè)計中的應(yīng)用,實現(xiàn)方案設(shè)計的非耦合分解,保證齒輪箱設(shè)計的合理性。 為實現(xiàn)系列化齒輪箱的參數(shù)化設(shè)計,基于模塊化設(shè)計的基本思想,分別研究齒輪箱模塊劃分、模塊查詢和模塊集成的方法與過程,為齒輪箱的參數(shù)化設(shè)計提供基礎(chǔ)。 研究參數(shù)化設(shè)計過程中結(jié)構(gòu)驅(qū)動圖形和尺寸驅(qū)動圖形的變化過程,提出了建立結(jié)構(gòu)約束關(guān)聯(lián)關(guān)系和尺寸約束樹的方法,建立了驅(qū)動模型用以實現(xiàn)圖形的參數(shù)化驅(qū)動過程。 基于上述研究方法和技術(shù),對齒輪箱快速設(shè)計系統(tǒng)的體系結(jié)構(gòu)、功能設(shè)置及工作流程進(jìn)行設(shè)計,開發(fā)了齒輪箱快速設(shè)計系統(tǒng)。系統(tǒng)可實現(xiàn)從基本設(shè)計參數(shù)到半自動完成齒輪箱方案設(shè)計的過程,并根據(jù)方案設(shè)計結(jié)果自動生成5000kW以上立式齒輪箱100余張工程圖,較好的實現(xiàn)了齒輪箱的參數(shù)化快速設(shè)計。
[Abstract]:The design results of vertical gearbox above 5000kW require high reliability, and the whole process needs to be calculated and checked repeatedly to meet the design requirements. In addition, the engineering drawing of the gearbox has a large amount of work. When the design parameters are changed, the workload of the modification of the gearbox is very large, which makes the design process of the gearbox complex and cumbersome. The enterprise is eager to develop a gearbox rapid design system to realize the semi-automatic process of gearbox design from scheme design to structural design in order to reduce the working pressure of designers and improve the design efficiency and product quality of the gearbox. According to the requirements of the enterprise, this paper designs and develops the gearbox rapid design system, solves the problem that the gearbox design is difficult, the drawing workload is large, realizes the gearbox fast design. The main work of this paper is as follows: in view of the complexity and particularity of the structure and function of nuclear power gearbox, the axiomatic design method is introduced into the scheme design process, and the application of axiomatic design method in the gearbox scheme design is studied. The non-coupling decomposition of the scheme design is realized to ensure the rationality of the gearbox design. In order to realize the parameterized design of the series gearbox, based on the basic idea of modular design, the methods and processes of module partition, module query and module integration are studied respectively, which provides the basis for the parametric design of the gearbox. In this paper, the changing process of structure driving graph and dimension driving graph in parametric design is studied. The method of establishing structure constraint relation and dimension constraint tree is proposed, and the driving model is established to realize the parameterized driving process of the graph. Based on the above research methods and techniques, the system structure, function setting and work flow of the gearbox rapid design system are designed, and the gearbox rapid design system is developed. The system can realize the process of gearbox scheme design from basic design parameters to semi-automatic design, and automatically generate more than 100 engineering drawings of vertical gearbox above 5000kW according to the design result of the scheme. The parameterized and rapid design of gearbox is realized better.
【學(xué)位授予單位】:哈爾濱工業(yè)大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2012
【分類號】:TH132.4;TP391.72

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